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Iowa Energy Center
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TAP Your Steam System Training
December 4 - 6, 2007
AGENDA
Level Two - Introduction to Steam Systems Prints
Review the steam prints that the attendees will be working on
What are the True Steam Costs
Review un-loaded steam cost
Determining loaded steam cost
Yes, We Do Not Have To Vent Flash Steam to Atmosphere & Lose Energy
Why flash steam occurs (review)
Calculating the percentage of flash
Recovering flash steam
Modulating and non-modulating loads
Calculating the energy loss
Steam Quality Starts with Steam Piping Best Practices
Moisture or condensate removal locations
Venting air for proper operation
Sizing
Startup condensate loads
Standard Operating Procedures (SOP's) for startup
Condensate Must Be Returned - Piping Best Practices
Condensate line sizing
Returning condensate (energy calculations)
Preventing water hammer
Can a Steam Valve Last Six Years, "Yes"
Selection
Sizing
Installation
Stop Under Sizing Steam Traps - How Size Steam Traps
Sizing factors
Calculating condensate loads
Sizing steam trap exercise
What is the Best Method to Test Steam Traps
How to setup a steam trap test program
What is the Standard Operating Procedure for testing steam traps
What are the methods used to test steam traps
Stop Killing Steam Traps - Installation Best Practices
What are the associated components for a successful steam trap installation
Standards
Manage Steam & Condensate Line Expansion
Calculating steam line expansion
How to manage steam line expansion
Which Type of Heat Transfer will Meet the Process Requirements
Types
Selection process
Evaluating
Boiler System Updating - Will This Save Energy?
Combustion control
Burner management
Heat recovery
What is the Correct Condensate Pumping System?
Types of condensate pumps
How to size receivers
How to size pumps
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